Six types of input analog signal, such as bipolarity of -10V- +10V.
Display I, V, Frequency, etc.
Use potentiometer, so easy to operate.
PID control.
Memo bus RS-485/RS-232 Inbuilt.
Suitable for loading characteristics of such industrial machines as Conveyor, Extruder, Wood-working machine, and those machines that use pump, fan, and that need to regulate speed.
ESI - B501 Series Controller
PID Control
Energy Saving control, light-load/overload automatic electronic-saving.
Memo bus control with RS485 communication.
Auto-adjusting motor torque & motor protection.
Full DC injection braking & integral dynamic brake.
Customized parameter selection function.
Program security lock & On-line programming.
8 pre-set speeds.
15 preset V/F patterns and custom V/F pattern with/without voltage limit.
Low speed voltage compensation.
Switchblade keyboard control or Terminal control or Series control.
Soft-start characteristics & Torque detection & Frequency detection.
S-character acceleration/deceleration function.
2-stage acceleration/deceleration.
Arrival/running signal transistor output.
All series with extended braking resistor terminals. It makes machine more reliable in high frequency switching RUN/STOP or High speed/Low speed situation.
Built-in variable digital/analog input functions to suit a wide array of needs.
Building interface circuits with external devices.
Suitable for loading characteristics of such industrial machines as Conveyor, Extruder, Wood-working machine, Printing machine, Elevator, Textile machine, Bricks Making machine, and those machines that use pump, fan, and that need to regulate speed.
ESI - B500Z Series Energy Saving System
High Power Saving. Advanced microcomputer control technology is adopted to evolve a constant flow pump into an energy saving changeable flow pump. With saving as much as 20% to 55%.
High Return on Investment. All investment can be recouped resulting in the saving of power after one to two years.
High Reliability. Leaving the control mode and the oil circuit of the injection moulding machine as they are before, the energy saving running control mode is adopted to prevent the production from being affected upon the fault.
Soft start. Help to reduce the surge of power. Lessening mode-locked opening vibration, extending the service life of the equipment and the moulds.
Easy Operation. Can run with the injection machine synchronously without any adjustment.
Applicable in Plastic Injection machinery and Extrusion machinery.
ESI-B500K Series Energy Saving Systems
Ensave Air Compressor saving principle and structure
Saving Principle
To understand the saving principle of our Ensave system, it will be appropriate if we take an example of one of our customer air compressor’s data. The company's compressor pressure set to: maximum pressure of 0.8Mpa and the lower pressure of 0.53Mpa. For a unit load, the loading time and the unloading time are about 2 / 1. Part of the air compressor’s time works in the unloaded state with low efficiency, and power wastage. At this point the so-called unloading where the compressor is not acting, and in the empty state, and then this part of the energy is wasted. Another reason for the lower limit set at 0.53Mpa, that is the minimum 0.53Mpa gas can be used in production, and the pressure increases from 0.53Mpa to 0.8Mpa (loading) will result in a large wastage of electricity. With our Ensave air compressor dedicated Saver which uses a specially designed pressure control system which sets a reasonable supplies pressure, such as for this case 0.55Mpa. When the system pressure is higher than this pressure, Ensave Saver reduces the compressor’s speed, and then doubled down the compressor power consumption.
When the gas consumption increases, Ensave Saver increases the compressor speed so causing rapid increases in pressure in a short-term. And so achieve two objectives: energy-saving and constant pressure air supply. Meanwhile, the compressor motor starting mode becomes soft starter, which in turn can protect the compressor and the motor, and greatly extended their service life.
At present most of the usage (volume) of the air compressor systems for all production needs is set at the standard in the upper and lower limits. When start running, if the size of the load condition makes air compressors produce more unloading time, the greater the loading and unloading proportion, the more the energy is being wasted. And result in a significant waste of energy.
Ensave air compressor Smart Saver main components:
Ensave air compressor energy saving intelligent controller is a highly intelligent integrated control system. The system comes in a control cabinet. The control unit corresponds to the specific size and power of the motor.
Intelligent Control Unit: intelligent control unit is the core of the system. It takes a great deal of analysis, calculation and real-time control tasks. It collects the pressure from the pressure information acquisition unit, It conducts a comprehensive analysis and processing, in accordance with the mathematical model of optimal saving and energy saving operation to calculate the speed curve of the motor, and to control the motor speed operation to achieve energy saving. And be able to achieve the needs and requirement of the users to ensure safe, effective, reliable operation.
Electromagnetic control unit: The system makes use of the electromagnetic voltage regulator, electromagnetic phase, electromagnetic balance technology, and combined with the microcomputer intelligent control circuit. It can monitor real-time changes in the electrical load in accordance with the actual parameters of the current grid and to match the actual needs of the output control power.
Also, the excess energy can be feedback to the grid. This will improve the power factor of the electrical equipment, reduce line losses, improve system power efficiency, increase the line capacity, and improve voltage balancing. Furthermore, reduce the loss of the electrical device, and hence extend the electrical equipment life. Thus, effectively achieve comprehensive system energy-saving and a substantial increase in the power-saving efficiency.
Inverter modules: The inverter modules control the running speed of the motor with the speed range from 0 to 100%, and the overload ratio of 120 to 150% (one minute duration). The operating frequency or speed signal of the inverter is governed by the intelligent control unit which automatically controls the speed in accordance with the speed - time curve of the motor.
Pressure signal acquisition unit: Pressure acquisition unit uses imported high-precision
pressure sensor, responsible for the collection and transmission of pressure signal. Switching power supply: This device provides high-precision DC power supply to the power-saving controller, and to ensure stable and reliable operation of the control system.
Features
achieve a constant pressure to the whole system.
Soft start to reduce the current and mechanical impact, extend equipment life, reduce equipment maintenance cost.
Improve the system power factor, and power efficiency.
No need special trained personal to take care, the system is stable, according to need the system will automatic exit.
ESI-B500Y Series Energy Saving System
Product Introduction:
Ensave B500Y Series Smart Centralized Air-condition system is safe and reliable. It not only has overload protection, failure bypass protection function, but also stabilizes the voltage, suppress over-voltage fluctuation amplitude, reduce network losses, improve power factor, and improved power efficiency, which brought great convenience to the user.
Principle of Ensave Energy saving system for Centralized Air Condition
The operating principle of the water pump and fan of fluid transmission equipment is that, the flow (air quantity) of the water pump and fan is in direct proportion to their rotation speed. The pressure (head) of the water pump and fan is in direct proportion to the square of their rotation speed. The shaft power of the water pump and fan is equal to the product of the flow and pressure, so the shaft power of the water pump and fan is in direct proportion to the cube of their rotation speed (that is, in direct proportion to the cube of the power frequency). Based on the above principle, if the rotation speed of the water pump and fan is reduced, the power of the water pump and fan can be reduced to a greater extent.
For example, if the power frequency is reduced from 50Hz to 45Hz, P45/P50=(45/50)3=0.729. That is, P45=0.729P50 (P stands for the shaft power of the motor); if the power frequency is reduced from 50Hz to 40Hz, P40/P50=(40/50)3=0.512, that is, P40=0.512P50 (P stands for the shaft power of the motor).
As shown above, if the Ensave B500Y is used for flow (air quantity) control, a large volume of electric energy can be saved. During the design of a central air conditioning system, consideration is given to the maximum on-site cooling capacity requirement. Its chilled water pump and cooling water pump are considered according to the maximum operating conditions of a single piece of equipment. In actual application, the chilled water pump and cooling water pump operate in a non-full load state at over 90% of the time. The regulation with valves and automatic valves not only increases the flow control loss of the system, but also causes the operation of the entire air conditioning system at fluctuation state due to staged regulation.
However, if the Ensave B500Y is added to the cooling water pump and chilled water pump, the problem can be solved permanently, and furthermore, automatic control can be implemented, and investment can be returned by the use of the Ensave B500Y for energy saving. Furthermore, the soft start function and smooth regulation feature of the Ensave B500Y can stabilizes the regulation and operating state of the system, and prolong the service life of the unit and network management system. Therefore, the air conditioning system whose water flow varies with the heat load can perform more efficiently in terms of energy saving.
The use of Ensave B500Y to regulate the rotation speed of pumps can conveniently regulate the water flow. Through PID regulation, the feedback signal that varies with the load and the Ensave B500Y form a closed loop control system, so that the rotation speed of the pump can vary with the load to save energy. Normally, the energy-saving rate is over 15%. The energy-saving rate in the building is closely related to the usage by the user. Normally, the energy-saving rate is higher in the cooling environment (over 20%), while the energy-saving space is limited in the hotter environment due to the greater demand of users for electric power (normally 12%).
Conservation and energy efficiency is the new mantra, whether it is the individual consumers or business or government corporations. From a longer-term perspective, as part of coping with high and rising energy prices, it is time for us to converse energy with the help of Ensave ESII Energy Saving System, an eco-friendly product. Ensave ESII can be used in all kinds of power equipment including Plastic Injection Moulding machinery, Extrusion machinery, Air Compressor, Metal Die-casting, Metal Processing, Presses & Punches, Grinder, Tin-making, Automobile, Auto-accessories, Rubber, Furniture, Electric Appliances, Ceramics, Kitchen wares, Factory & Street lamp, & etc.
1. Features
Automatically adjust the voltage and current of motors and easy installation.
Save the active and reactive power consumption and protect the motors
Save power up to 15%~45%
Decrease the temperature of motors
Extend the life-span of motors
2. Operation principles
Ensave ESII Energy Saving System is a state-of-the-art energy saving product which adopts the latest and self-developed patent IC control technology. Without any alteration of motor speed, it dynamically adjusts the voltage and current to a motor as its load changes and constantly monitors the motor’s load and calculates the exact amount of power required at any time, hence, reducing the amount of electricity used. The electric efficiency can remain constant under the condition of no-load to multiple loads. If there are any faults in the system itself, it will automatically switch into bypass mode and will not affect the performance and the production of the machine.
Phasing degree of voltage and current of motor continuously monitor by Ensave Energy Saving System will change the phasing degree in 1/100 second in accordance with the alteration of load-carrying. It adjusts the voltage root mean square supplied for motors, as a result the magnetic comprehending hysteretic loss is minimised, and the copper loss is reduced, so as to ensure good matching of the output torque of motors and the loading demands.
Ensave ESII Energy Saving System automatically tracks and runs from 11KW to 500KW in 3-phase motors.
ESII-SM
It is applicable for Single phase and Three phase motor, and can save up to 35%-50% of power. Easy to install and user-friendly. It can be used in the Industry like: Garment, Shoes, Toys, Purses, Leather goods and etc.
1. Features
Automatically search the current of motors
Save up to 35%-50% of power
Extend the life-span of motors
Reduce maintenance cost
2. Operation principles
Ebeam automatic sewing machine power saver adopts the numerical control technology to dynamically adjust the voltage and current to a motor as its load changes, so as to ensure good matching of the output torque of a motor.
Efficient energy saving. E600 series controller can superimpose the pressure of water distribution system with a saving of at least 20% than that of traditional quadratic pressurizes water-supply equipments.
Automation control, constant water pressure. So, improve the quality of water supply completely.
Auto-start and Auto-stop whenever there is any water supply disruption, without manual operation.
Auto-detect running fault, such as Transducer Error, High Pressure Alarm, Low Pressure Alarm, Water Level Alarm or Communication Error.
Fault diagnosis and self-protection functions, such as Over-voltage, Under-voltage, Overheat Short Circuit Protection etc.
Applicable for Water Pump, Sewage Pump and etc.
ESHydro - ECP600S Constant Pressure System
The ECP600S Constant Pressure System is the perfect pump to supply constant pressure for house, high rise building, industry or commercial application. It comes along with a pressure tank, pressure gauge and pressure transducer. The pump will speed up or slow down automatically in response to an increase or decrease in water demand, and it will really maintain a true constant pressure so there will be no more annoying pressure fluctuations when the second shower was turned on.
OPERATION
When the system is installed and commissioned, the required operating pressure will be set. The pressure is continually monitored during operation via the pressure transducer located on the discharge manifold. As the flow demand increases (more outlets turned on), the pressure transducer senses a slight drop in pressure and increases the speed of the pump (water flow rate increases) so that it maintains the pressure at the higher flow rate. So, the system checks the actual operation data against the allowable operation range and sets necessary actions to avoid operation below a certain flow rate. This is done by reducing the speed or shutting down if operation within the allowable range cannot be reached.
After an interruption to the water supply, this system will start automatically. A rotating motor will be caught by the E600 controller and the torque will be established smoothly. And it results in a higher reliability and a longer maintenance interval for the motor.
BENEFITS
Ensave ECP600S offers several benefits, some of which are relatively easy to quantify, and others which are less tangible.
Efficient Energy Saving. It can superimpose the pressure of water distribution system with a saving of at least 20% than that of traditional quadratic pressurizes water supply equipment.
Improved Process Control. By matching pump output flow or pressure directly to the process requirements several variations can be corrected more rapidly, which improves process performance. There are fewer livelihoods of flow or pressure surges when the control device provides rate of change, which are virtually infinitely variable.
Improved System Reliability. The reduction in speed of the pump has major benefits in reducing pump wear particularly in bearings and seals.
COVERAGE
ECP600S constant pressure multistage pump can be used in many areas and places like: Residential area, Housing estate, Industrial lot, Commercial lot, High rise building, Water plant, Spa, Jacuzzi, School and all those places that need a constant pressure.
ESHydro - ECW Chilled Water Storage System
Cooling is a main concern of commercial building owners. Many building are populated with people, heat-emitting office and production equipment, and ample lighting – all generating so much heat that cooling is required during most of the working hours all year. Most of these hours occur during the peak hours defined by the electric rate structure. Cool storage can shift all or most of this use to lower-cost off-peak hours resulting in lower operating cost without sacrificing occupant comfort, and can contribute to improved utility load factors. Typically, this is done by storing chilling water in a tank during the night, and drawing from it during the day to provide space cooling.
Most power generating facilities reach their peak capacity during the middle of the day. In order to meet the demand of their customers, they must size their production facilities for this peak production. To compensate for the cost of over-sizing their equipment, they often bill demand charges for the largest users.
Thermally stratified chilled water storage systems reliably maintain thermal separation by taking advantage of gravity to maintain the heavier chilled water separate from the lighter return water. So, the water will stratify into horizontal layers according to temperature, forming a natural barrier between warm and cold water in the tank (Refer to picture above). This region is called the thermocline, and acts like a physical boundary between supply and return water. The thermocline is shifted upward as the tank is charged, and downward as the tank is discharged.
From the utility perspective, the use of cool storage by commercial customers makes more efficient use of existing generating capacity and can reduce the need for new capacity.
The advantages to the customer can include first cost benefits, a lowered bill and increased operational flexibility. The use of cool storage decreases electric costs by reducing the building’s peak electricity demand. As in most countries there is a substantial rate different between day time (on-peak) and night time (off-peak).
Chilled water storage can offer significant reductions in chiller energy consumption because it allows the chiller to operate at efficient capacity levels and, generally, at reduced condenser temperatures.
This type of system is suitably for use in Airport, Hotel, Shopping mall, Hospital, Service apartment, and those places which has a high demand for air conditioning.
We are Energy Saving Solution Provider. We provide solution for Building & Industries like Semiconductor & Electronic, Plastic, Furniture, Recycling & Etc.
Product Features / Performance
Special packaging and cooling process so that products can achieve MTBF 25000Hr.
Using low constant current driver. Secure, stable, and reliable.
Use of aluminum / PVC / PC / ABS materials for outer cover. Stronger anti-shock resistance.
Why is the Product Green? (Environmental Performance)
No UV, IR and mercury pollution.
Efficient conversion, reduce heat, and effective carbon reduction.
No flicker, no hissing noise.
Small harmonics, so will not cause damage to the electrical or electronic equipment and will not affect human body.
Low power consumption and long life.
LED light source through the use of green lighting, improve and enhance the way people work, study and live, thereby creating an economical, efficient, comfortable and safe environment.
Saving : More than 70% compared with traditional lighting.