Gas Assist Injection Molding is a low-pressure process utilizing nitrogen gas to apply uniform pressure throughout the molded plastic part.
The BAUER SNG Series II Nitrogen Generators is self-contained, fully integrated, Modular system that eliminates the hazards involved with the handling of high pressure cylinders as well as the burden of merchant supplied nitrogen gas. These systems incorporate a modular design installed on a single skid to allow for easy customization of the total system to meet specific design applications.
Characteristics
Self Contained, Fully Integrated Systems
Models Ranging from 225 l/min ?760 l/min
Pressures up to 400 barg
Nitrogen Purities up to 99.5%
PLC Control with Interactive Touchscreen Interface
No Maintenance Membrane Air Separators
Sound Attenuating Enclosure
On-Line Percent Oxygen Monitor
GA Compressor Series
BAUER has manufacturing high pressure compressor systems for over 50 years, earning
the reputation as an industry leader in quality, innovation and reliability. BAUER
Nitrogen Compressors are designed to supply the high pressure nitrogen required for gas
assist injection molding.
Characteristics
Three, Four or Five Stage Air-Cooled, Reciprocating Piston Type High Pressure Nitrogen Compressors
Inlet Filtration with Gas Tight Housing
Inlet Regulation Panel with Safety Relief Valve
Models Ranging from 215 to 610 l/min
Pressure up to 350 barg
Full Featured Control Panel
Nitrogen Gas Regulation
Nitrogen Control Unit (NCU)
The BAUER Nitrogen Control Unit can adapt any injection molding machine, regardless
of make of model, for use with the gas assist process.
Characteristics
Five Step Pressure Profiling with Start Delay
10.4 Inch Color Touch Screen Interface
32-bit RISC for Instant Touch Operations
Fast Acting, High Pressure Regulators
Vent Control Valves®
Bauer View® Interface Software
Programmable Auto Purge Settings
Full Machinery Safely Interlocks and Emergency Stop
Nitrogen Control Module (NCM-1)
The NCM-1 interface with moulding machine via five sets of input terminals. The system inputs are used for cycle initiation, cycle kill, mould status, a safely input for purge guard and operator safely gate and a system enable/ disable. The system also includes a power connection capable of running at 120VAC to 220VAC.
The controller has one high pressure input capable of accepting up to 380 barg and one high pressure output for 0 to 350 barg.
Characteristics
Five Step Pressure Profiling with Start Delay, Pressure, Time & Ramp Control
Real-time Monitoring Capability of the Current Pressure Profile's Actual Pressure & Cycle Time
Programmable Auto Purge Settings to Reduce Gas Pin Maintenance